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Home > KBS Direction Pages > RustSeal Technical Data

RustSeal Technical Data

RustSeal Technical Data Sheet pdf Version - Printer Friendly


KBS RustSeal
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Technical Information and Specifications

Type of coating: Single Component Moisture Curing Polymeric Isocyanate.

Colors: Gloss Black, Satin Black, Silver, Grey, Oxide Red, Guardian Green, Clear and Galvanized Steel.

Gloss: 80-100% depending on color.

Solids: 72-76% Depending on color.

Flash Point: 103°F (40°C)

Viscosity: at 77°F (25°C)   320cps

VOC: Not more than 300gl

Minimum Recommended Dry film thickness: 3-5 mils (75-125um) this is normal achieved in 2-3 coats.

Coverage: On porous surfaces like rust and corrosion approximately 100 sq. ft. per quart or 400 sq. ft. per gallon (9.5m 2 per liter) at 2 mils (50um) thickness. Coverage will vary depending on surface profile, application method and film thickness.

Average Dry Times at 77°F (25°C) at 50% humidity: Touch dry 1-2 hours. Tack free 2-4 hours. Full cure after 24 hrs.

Pot life: Pot life will depend on local humidity conditions and the length of time the coating is exposed to moisture. Though providing the can is resealed well and only opened for limited periods at a time the average life is approximately 1-2 months.

Solvent: Use only KBS #1 Thinner. The use of other solvents can cause premature coating failure and or lost of adhesion.

Recoat times: 2-36 hrs depending on humidity.

Compatibility with other topcoats: RustSeal can be topcoated with any type of topcoat and primer systems including but not limited to urethanes, epoxies, enamels, fiberglass resins, water based coatings, lacquers and two component automotive refinishing products.

General appearance and Characteristics: Smooth ceramic like finish with very high levels of flexibility and toughness. Strong resistance to impact, high temperature, abrasion and common aggressive chemicals including; Acids, Alkalis, Salts, Minerals, Solvents, Fuels and Hydraulic fluids.

Storage Requirements: Store in cool dry conditions away from direct sun light 41-95°F (5-35°C)

Container Availability: 8oz (236mls) Pint (475mls) Quart (946mls) Gallon (3.78L) 5 Gallon (18.9L) Drum 55 Gallon (208L)

Performance Characteristics: Salt water resistance ASTM B-117 at 95°F (35°C) at 5% salt water for 2000 hrs: No noticeable change.

Results of contact spot testing of RustSeal with various common materials.

RustSeal applied to steel Q panels at 4 mil (100um) film thickness and placed in continuous contact with the following materials for 168 Hr (7days).

Product Time Result
Sodium Hydroxide 10% 168Hr Some discoloration, coating intact
Sulphuric Acid 20% 168Hr Some discoloration, coating intact
Hydrochloric Acid 40% 168Hr No noticeable change
Phosphoric Acid 20% 168Hr No noticeable change
Ammonium Chloride (Fertilizer) 168Hr No noticeable change
Brake fluid 168Hr No noticeable change
MEK ( Strong Solvent) 168Hr No noticeable change
93 octane Fuel 168Hr No noticeable change
Xylene 168Hr No noticeable change
Hydraulic fluid 168Hr No noticeable change
Diesel 168Hr No noticeable change
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